We produce the Finest Poly Fibre with our advanced technology!
Bajaj Reinforcements LLP has been the industry leader for the manufacturing of poly fibres in India for many years. We are on a mission to produce high-quality poly fibres. With such expertise and knowledge, we are known to be one of the finest quality poly structural fibres manufacturers in India. Our organization has the supreme infrastructure, having advanced and the latest machinery. Bajaj Reinforcements LLP company is one of those companies having the best infrastructure in the structural fibres industry. poly fibres
Our poly fibres are of extreme quality, as our professionals have worked under hygienic conditions. As expert professionals with years of experience, the quality is ensured at each level of our production process. Above all, we are turning garbage into valuable products.
If you are looking for high-quality poly fibres manufacturers in India, Bajaj Reinforcements LLP company is the one you must go with!
Introducing Fibre Tuff
Fibre tuff macro synthetic structural fibers are engineered copolymer fibers used as a replacement for welded wire mesh or steel fibers in structural concrete.
Fibre Tuff is used to enhance post cracking capacity of sprayed concrete. The continuously embossed surface and high aspect ratio allows great adhesion to cementitious paste resulting in increasing ductility of concrete.
Characteristics of Fibre Tuff
Fibretuff features a high Tensile strength & monofilament fibres enables the fibres to acheive maximum bond with the cement Matrix for optimum performance.
Macro Structural Synthetic Fibres are highly resistant to acidic and alkaline environments, thus, they do not require concrete cover as protection against corrosion.
Technical Specifications (Confirm to EN 14889 - 2, ASTM C1116 - ll)
|No. Fibres Per Kg
|550 - 650 Mpa
|0.90 - 0.93
|10 - 12 Gpa
|160°C - 179°C
|Greater than 450°C
Tunnelling & Mining
Commercial& Industrial Flooring
FibreTuff is manufactured by Bajaj Reinforcements with high modulus between 10 GPa to 12 GPa and Continuously embossed surface anchorage mechanism to enhance bond. FibreTuff Macro Structural Synthetic Fibres conforms to classification BS EN 14889 - 2, under class II: Macro Fibres > 0.30 mm in diameter with tensile strength between 550 MPa to 640 MPa and in lengths 36 mm/ 50 mm/ 54 mm/65 mm.
Fibres dosed in the batching plant is the most favorable option for homogeneously distributing fibres in the concrete. Fibres can easily be dosed from the see through opening in the batching plant.
If the option of batching plant is not available, following procedure must be adopted while dosing the fibres in a transit mixer:
Comparative advantages of using Macro Structural Synthetic fibre reinforced concrete over Conventional reinforcement
|Macro Structural Synthetic fibre reinforced concrete
|Provides single point crack restraint
|Provides continuous crack restraint – from bottom of slab to right below the surface
|Tensile strength - 415 mpa - 550 mpa
|Tensile Strength - 550 mpa - 640 mpa
|Conventional RCC/Welded wire mesh is only effective when placed in the correct location, which nearly happens
|Macro structural synthetic fibres are designed in such a way that thousands of small fibres are homogenously distributed throughout the concrete mix. In short it is always placed correctly
|When cracks occur, tensile forces are not distributed from the concrete to the steel until the crack has travelled to the depth of reinforcement. This often result in a widening of crack at the surface of the concrete, increasing the rate of degradation
|When Cracking occurs tensile forces are distributed at the exact point of failure, minimising crack propagation as a result of temperature and shrinkage strains
|Many steps are involved in installation - estimating, scheduling, ordering, storage space, setting cover blocks and bending cutting placing tying of steel mesh is required thereby increasing labour cost and reducing efficiency and productivity.
|Ease in mixing, pumping, placing and finishing - faster construction by eliminating the need to cut and place mesh, reinforcing concrete with fibres results in a significant reduction in setup time and overall construction time.
|Durability problems caused by corrosion of conventional RCC/WWM.
|Long-term durability – corrosion free, inert material and will never rust
|Causes safety risks such as tripping and falling which may result in injury
|These fibres do not raise any health and safety concerns
|Truck mixer/ Pan mixer has to be located beyond the flooring area.
|Mixers can go to pouring site as there is no reinforcement.